We are looking for a PhD-candidate to strengthen our highly motivated and multidisciplinary research team, who will work on the monitoring and sensing of the fundamental physical phenomena occurring during laser-material interaction, in order to optimize laser-based material processing techniques for sustainable manufacturing.
The Background Metal additive manufacturing at large scale, such as laser cladding, is a well-established technique to reduce the cost of repairing or regenerating the damaged industrial components in energy, transport, waste, construction and manufacturing industries to name few. In order to meet the increasing demand of greater accuracy and precision, while decreasing environmental footprint, development of highly sensitive optical methods for metrology and inspection is crucial for non-contact process characterization and unraveling the associated physical aspects. A combination of integrated metrology and real-time process monitoring, along with advanced data analysis methods could provide a step change in studying the laser-metal deposition techniques, detecting process non-conformance and anomalies, optimizing manufacturing processes and resolving commercialization challenges in production applications.
For examples of our work done in this line of research, please check:
- Bremer, S. J. L., et. al. (2023). Laser intensity profile as a means to steer microstructure of deposited tracks in Directed Energy Deposition. Materials and Design, 227, [111725].
- Ya, W. , et. al. (2015). Spectroscopic monitoring of metallic bonding in laser metal deposition. Journal of Materials Processing Technology, 220, 276-284.
- Pohl, R. , et. al. (2014). High-resolution imaging of ejection dynamics in laser-induced forward transfer. In Proceedings of SPIE - the international society for optical engineering; Vol. 8967. SPIE.
Your Challenge Measurement techniques to measure critical quantities during laser-based Direct Energy Deposition (DED) e.g., temperature, clad geometry, pressure, stress and flow rates are often trivial at low temperatures and/or during post-processing steps, however, in-situ, real-time insights into the melt-pool are either not possible, or cannot be performed easily at high temperatures. You will as a PhD candidate:
- Develop specialized measurement systems based on spatial, optical and spectral characterization for laser cladding setup with co-axial and/or off-axis powder injection,
- Design, construct and realize optomechanical systems in the laboratory,
- Establish a more accurate, real-time (multi-) sensor-based monitoring approach to characterize melt pool spatio-temporally as well as spectro-thermally,
- Develop algorithms for sensor fusion using Artificial Intelligence/Machine Learning concepts to optimize strategies and real-time feedback.
- Collaborate closely with researchers in other groups at the University of Twente.
State-of- the-art laser facilities are available at the Chair of Laser Processing. We foster an environment of collaborative innovation and intellectual curiosity while continually challenging ourselves to expand the boundaries of our creativity.
If you are someone with a background in experimental optics involving high power lasers, preferably in imaging and spectroscopy, driven by curiosity, creativity, and dedication, we invite you to apply for this opportunity.